Knowledge

How did they build the Twin Towers? What were the challenges?

The problem wasn’t building to the sky, it was digging into the earth. Before any steel went up, men had to build a fortress down–The site was landfill, soft and wet from the Hudson.

To dig the foundation, they had to hold back the river.

The solution was a “bathtub,” a massive concrete slurry wall driven eighty feet down to bedrock.

They dug a trench, filled it with a thick clay slurry to stop the walls from collapsing, then pumped in concrete – This wall encircled the site, a dam to keep Manhattan dry.

Inside this box, they also had to work around the PATH train tubes, suspending them in midair while they dug out the earth below – It was a brutal, delicate job.

Only then could the towers rise – The design was new, a hollow tube of closely spaced steel columns on the outside carried the weight and fought the wind – This left the floors open, with no need for interior columns.

Prefabricated floor sections, steel trusses topped with concrete, were hoisted and locked into place. In the center, a steel core housed the elevators and stairs.

To build higher, they used self-raising “kangaroo” cranes from Australia – These machines used hydraulics to jump up the building as it grew, floor by floor–It was a race, a new way to build a new kind of giant.

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